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Cast iron boilers are a type of firetube boiler as well. In most original boiler
rooms, the building was built around or on top of the boiler room. When it came
time to replace many of these boilers, there was no convenient way to bring in a
new boiler. The cast iron sectional boiler provided a solution to this problem.
Cast iron sections are taken individually into
the boiler room and field assembled at the jobsite. While the initial cost is
low, much on-the-job labor is required to make the boiler fully operational.
Cast iron boilers are used for closed, low
pressure heating systems only. These boilers also have small steaming areas so
that they are very sensitive to changes in demand or water levels.
Cast iron boilers have rough surfaces that
require a lot of water treatment to maintain proper operation. They are
sensitive to scale and require care in blowing down. It is difficult to remove
sediment and sludge that form in the waterside of this design. That debris
becomes encrusted causing the surfaces to overheat and crack. If a section
becomes cracked, the entire boiler must be disassembled.
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